Most popular to follow the future digital trend

2022-08-05
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Follow the future digital trend

with the rapid development of industrial service big data platform, how to deal with the challenges of future digital factories and intelligent services? How to make the pump digital and avoid the uncertainty and intelligence of the experimental machine caused by vibration in the application process? How to provide customers with win-win innovative industrial services? The "Five Five Year Plan" pump industry will provide you with the best solution based on intelligent diagnosis technology. 01. Implementing intelligent monitoring and

with the rapid development of big data platform for industrial services, how to deal with the challenges of future digital factories and intelligent services? How to make the pump digital and intelligent? How to provide customers with win-win innovative industrial services? The "Five Five Year Plan" pump industry will provide you with the best solution based on intelligent diagnosis technology

01. Implement intelligent monitoring and diagnosis products

as a professional pump manufacturer of well-known wear-resistant and corrosion-resistant pumps in China, the "Five Five Year Plan" pump industry has started to develop intelligent monitoring and diagnosis products since 2014. So far, the health data of multiple types of pumps from multiple users have been accessed to the five-year plan 2 remote diagnosis center with a development length of 100 ± 1mm

the overall product architecture is as above; It is mainly composed of three parts:

1) vibration sensor: 3 ~ 4 professional sensors with frequency response up to 14khz will be installed at each bearing position of the pump to provide nanosecond high-precision vibration waveform data

2) intelligent data terminal: modular structure to adapt to complex field application combination, providing high-quality data filtering, high-speed acquisition, edge calculation, vibration transmission (standard 4 ~ 20mA signal output to PLC), wireless transmission and other functions

3) intelligent diagnosis and analysis software: it provides professional functions such as trend chart, waveform spectrum chart, automatic diagnosis, app, SMS early warning, and whole life management

02 provide innovative industrial value-added services

based on: on-site massive health data acquisition, pump diagnosis model experiment and research, pump full life cycle service platform development, and post industrial service market demand research, the pump industry seeks win-win cooperation with big data companies and end industrial users, and provides customers with a variety of innovative industrial value-added services:

1) fault early warning/health app services

2) precision diagnosis/fault root cause analysis service

3) vibration and noise reduction/energy saving transformation services

4) spare parts sharing service

5) assessment maintenance service

6) scan QR code to obtain historical account service

7) platform based technical knowledge service

8) health data push sharing service

9) one stop butler service

10) full life equipment service

03. Value for customers

from the perspective of customers, think about what customers think, and bring more direct and potential value to customers through innovative products and services, which is the goal that the pump industry has been pursuing in the "Five Five Year Plan". Through the mining and application of pump health data, the following values can be brought to customers

1) promote safe production

2) promote the construction of intelligent factory

3) promote the construction of vibration data standards for industrial pumps

4) promote machine data association mining

5) promote energy conservation and emission reduction

6) avoid major accidents

7) improve equipment reliability

8) reduce maintenance time and cost

9) reduce spare parts inventory

10) prolong the service life of the pump

The testing machine meets the use requirements

11) and extends the maintenance cycle

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